Senior Manufacturing Engineer, Tech Lead
Boston, MAFull-TimeLeadSoftware Engineering
RESPONSIBILITIES:
- Own and lead end-to-end manufacturing execution for NPI, ensuring deliverables, risks, and milestones are met on schedule; accountable for on-time readiness to program deadlines
- Lead a small dedicated manufacturing engineering team, including mentoring a Junior Manufacturing Engineer and directing an in-region (Asia) Process Engineer to deliver parallel workstreams across two programs
- Drive manufacturing technical readiness across builds: process development, documentation, optimization, validation, and handoff to sustaining/operations
- Provide technical leadership and prioritization across two projects, balancing hands-on execution with delegation, coaching, and daily coordination to maintain velocity and quality
- Tactically manage factory teams and partners on design and qualification of fixtures and equipment; apply data-driven methodologies to determine how to leverage automation for as many processes as possible versus manual assembly
- Execute DFX and apply Lean Six Sigma methodologies throughout development and production; influence design decisions to improve yield, reliability, manufacturability, scaleability, and cost
- Ensure processes meet product specification requirements and are verified via robust process control and qualification plans
- Define and conduct DOEs, FA, and structured problem solving (DMAIC, 8D, etc.) to prevent or resolve manufacturing challenges, identify root cause, and implement corrective/preventive actions
- Drive cross-functional work on rapid development cycles while continuously evaluating options for optimal form, fit, and function
- Provide clear program-level communication: project status, risk/issue tracking, build readiness, and escalation aligned to leadership expectations
- Coordinate parallel path/contingency efforts for high-risk milestones and supplier readiness gaps
- Partner closely with CM/JDM and internal stakeholders to align schedule, capacity, test coverage, and quality targets
- Willingness to travel up to 25% of the time internationally
QUALIFICATIONS:
- Degree in Engineering, Manufacturing, or a related technical field
- 7+ years of manufacturing experience with moderate to high volume consumer electronics (technical lead experience strongly preferred)
- Experience with ultrasonic welding, adhesives, heat staking, and assembly of small battery-powered electronics utilizing both automated and manual processes
- Demonstrated understanding of injection molded plastic part principles, defect modes, and process qualification
- Understanding of GD&T principles to define and evaluate process quality
- Proven track record qualifying manufacturing processes and troubleshooting issues on the factory floor
- Proficiency in SolidWorks with best practices for fixture design
- Impeccable organizational, multi-tasking, and time management skills, with demonstrated ability to manage competing priorities across multiple programs
- Experience effectively communicating with engineering, manufacturing, and external partners and contractors in a CM/JDM model
- Demonstrated ability to mentor engineers, lead cross-functional teams, and drive accountability across distributed partners
